Carbon DLS 3D Printing Services
Obtain high-quality 3D-printed parts crafted from thermoset resins using Carbon DLS technology.
Advantages of Carbon DLS 3D Printing
Carbon DLS (digital light synthesis) is an industrial 3D printing process that produces functional, end-use parts with uniform mechanical properties and smooth surface finishes. This process allows you to select from both rigid and flexible polyurethane materials to suit your high impact-resistance component requirements.
Typical applications for Carbon DLS include:
- complex designs that are difficult to mold
- parts requiring uniform mechanical properties and smooth surface finishes
- production parts made from materials similar to ABS or polycarbonate
- durable components for end-use
Just a few steps to try and complete the delivery
Step 1 : Begin by filling out a form with your specific project requirements and your contact information. This helps us understand what you need and how to contact you for further discussions.
Step 2 : After reviewing your submission, a dedicated product manager will reach out to you. This step ensures that we have a clear understanding of your expectations and requirements, allowing us to tailor our approach specifically to your project's needs.
Step 3 : Once all details are agreed upon, we will proceed with the contractual agreement. This formalizes our engagement and outlines the scope, timeline, and terms of the project. Production begins immediately after the contract is signed, adhering to the highest standards of quality.
Step 4 : Upon completion, your product will undergo a thorough quality check before being delivered to you. We ensure that the final product meets all your specifications and is delivered within the established timeline, ready for use or deployment.
Compare 3D Printing Processes
If you’re new to our 3D printing service and uncertain about which additive technology best suits your 3D design, explore the capabilities of each process outlined below to determine the most suitable option for your application’s needs.
| Normal Resolution | 189mm x 118mm x 326mm |
| Structural Wall Thickness | 2.5mm |
| Supported Walls (Ribs, Bosses, etc.) | 1.0mm |
| Positive Features | 0.5mm |
| Negative Features/Holes | 0.6mm |
| Normal Resolution | 0.100mm |
Expected tolerances are +/- 0.25 mm for the first inch plus 0.1% of the nominal length. Please note that tolerances are not guaranteed on the initial build of parts. However, we will collaborate closely with you to achieve critical dimensions. When uploading your part, please specify the critical dimensions, and our applications engineers will promptly review and provide feedback.
Materials for Carbon DLS 3D Printing
| Material | Characteristics | Applications |
|---|---|---|
| Carbon RPU 70 | Rigid, durable, high impact resistance | Automotive parts, consumer goods, industrial components |
| Carbon FPU 50 | Flexible, high tear strength, resilient | Seals, gaskets, hinges, cushioning components |
| Carbon EPX 86FR | High strength, flame retardant, rigid | Aerospace parts, electronics housings, industrial applications |
Post-Processing Capabilities for Carbon DLS 3D-Printed Parts
Surface Finishing
Carbon DLS (Digital Light Synthesis) utilizes resin materials such as polyurethane. The resulting surface finish of the 3D printed parts produced with this method is exceptionally smooth, comparable to glass.
The benefits of Carbon DLS 3D printing
Why Use Carbon DLS 3D Printing?
How Does Carbon DLS Work?
Carbon Digital Light Synthesis™ (DLS) uses a projected UV laser to cure liquid plastic resin into solid form. The laser is projected from below through an oxygen-permeable window into the resin reservoir. As UV images are projected onto the resin, the part solidifies while the build platform rises. This process, called Continuous Liquid Interface Production (CLIP), enables continuous production.
Steps in the Carbon DLS Process:
- Dead Zone Formation: A thin layer of uncured resin forms between the oxygen-permeable window and the printing part, known as the “dead zone.”
- Continuous Curing: The UV light passes through the dead zone, curing the resin above it without solidifying it onto the window. This allows for a continuous flow of uncured resin beneath the curing resin, distinguishing it from other vat polymerization technologies.
- Post-Processing: Once printed, the part is baked in an oven, inducing a chemical reaction that enhances its mechanical properties.
This seamless process allows for the rapid production of high-quality parts with excellent mechanical properties.