Ultra Precision

PolyJet 3D Printing

PolyJet 3D Printing

Customize vibrant 3D-printed models and prototypes. Get them delivered in just a few days. Request your quote now!

polyjet 3d printing
Polyjet prints colorful heart model

Advantages of PolyJet 3D Printing

PolyJet is an advanced 3D printing method designed for industrial applications. With a range of available hardness options, it is particularly good at producing components with elastic characteristics, such as gaskets, seals and housings. At the same time, due to its characteristics, it can produce some complex color prototypes.
 
Typical applications of PolyJet 3D printing include:
  • Prototyping overmolded or silicone rubber parts.
  • Seamlessly combining multiple colors or durometers into one part.
  • Precisely simulating elastomeric or flexible parts.
  • Biocompatible materials tailored for medical and dental use cases.

Just a few steps to try and complete the delivery

Metal 3D printing delivery

Step 1 : Begin by filling out a form with your specific project requirements and your contact information. This helps us understand what you need and how to contact you for further discussions.

Metal 3D printing delivery

Step 2 : After reviewing your submission, a dedicated product manager will reach out to you. This step ensures that we have a clear understanding of your expectations and requirements, allowing us to tailor our approach specifically to your project's needs.

Metal 3D printing delivery

Step 3 : Once all details are agreed upon, we will proceed with the contractual agreement. This formalizes our engagement and outlines the scope, timeline, and terms of the project. Production begins immediately after the contract is signed, adhering to the highest standards of quality.

Metal 3D printing delivery

Step 4 : Upon completion, your product will undergo a thorough quality check before being delivered to you. We ensure that the final product meets all your specifications and is delivered within the established timeline, ready for use or deployment.

PolyJet 3D Printing Guidelines

Our essential guidelines for polyjet 3D printing cover key design considerations to enhance manufacturability, improve cosmetic appearance, and reduce overall production time.

Materials for PolyJet 3D Printing

MaterialCharacteristicsDescription
VeroMax part dimensions: 490 x 390 x 200 mm High level of surface detail Can be combined with other PolyJet materials to alter toughness, rigidity, or translucency Rigid, general-purpose materialVero is available in multiple colors and can be blended with other PolyJet materials to determine toughness, rigidity, or translucency, offering excellent detail and a rigid, opaque quality.
VeroClearMax part dimensions: 490 x 390 x 200 mm High level of surface detail Transparent, rigid material Can be combined with colored PolyJet materialsVeroClear is ideal for concept modeling and form- and fit-testing of clear parts, offering high dimensional stability and exceptional surface detail. It is a rigid, transparent material.
AgilusMax part dimensions: 350 x 250 x 100 mm Good tear resistance Very high elongation at break Flexible, rubber-like materialIdeal for advanced design verification and prototyping of soft-touch components, Agilus is a flexible, rubber-like resin with superior tear-resistance, elongation, and tensile strength.
Composite MaterialsMax part dimensions: 350 x 250 x 100 mm Different Shore A hardness values are available The addition of VeroWhite influences Agilus’ tensile strength and tear resistance Pre-defined blends of Agilus and VeroWhiteBlended with VeroWhite, flexible, rubber-like Agilus offers a range of composite materials with pre-defined Shore values and mechanical properties, providing options for a variety of applications.

PolyJet Applications

PolyJet is applied in various fields.

Medical and Dental

PolyJet crafts detailed models for surgical planning and dental applications.

Prototyping

Ideal for multi-material and color prototypes to simulate final products.

Consumer Goods

Produces realistic prototypes matching the final product’s texture and color.

Overmolding

Simulates overmolding with flexible, rubber-like models.

Education

Generates durable, detailed educational aids and toys.

Microelectronics

Enables prototyping of intricate, miniature components.

The benefits of Polyjet 3D printing

Why Use Polyjet 3D Printing?

Polyjet 3D printing excels in its unique capability to simultaneously print multiple materials with different mechanical properties and colors in a single build. This technology offers exceptional detail accuracy and surface smoothness, making it perfect for creating realistic prototypes and models that require intricate details and precise color matching. The main advantage of Polyjet printing lies in its ability to produce parts that can simulate overmolds, gaskets, and varying degrees of rigidity and transparency, all within the same print cycle. This level of detail and versatility is especially beneficial in fields such as consumer electronics, where aesthetic and functional prototypes are crucial for design verification and market testing.
Internal organs model made by Polyjet

The impact of PolyJet 3D printing technology on manufacturing

PolyJet 3D printing technology is highly personalized and can quickly produce customized products according to user needs. This personalized ability will bring more business opportunities and development space to various industries.

First

PolyJet 3D printing technology can reduce the manufacturing and inventory costs of parts. The traditional manufacturing process involves a lot of tool and mold manufacturing, while PolyJet 3D printing technology can directly manufacture the required products through digital design and rapid printing, reducing the intermediate links and time costs.

Second

The application of PolyJet 3D printing technology will also promote sustainable development. Since the technology can reduce material waste and energy consumption, it has less impact on the environment. In addition, the ability of multi-material printing can also reduce material waste during assembly.

Finally

Polyjet printed 3D bone model

How Does Polyjet 3D Printing Work?

PolyJet 3D printing technology operates by depositing layers of liquid photopolymer onto a build tray, which then cure to form the desired shapes.

  1. Pre-Processing: Preparation software automatically organizes the arrangement of photopolymers and support material from the native 3D CAD file.
  2. Production: Utilizing UV light, PolyJet printers promptly cure the liquid photopolymer droplets, gradually building up thin layers on the build tray to construct the 3D part(s). In areas requiring support, the printer dispenses removable support material.
  3. Support Removal: The support material can be easily removed by hand, through water immersion, or with a solution bath. No additional post-curing is necessary, as the 3D printed part is immediately ready for handling once removed from the build tray.

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PolyJet 3D Printing